Menene Rayuwar Sabis na Masu Kashe Pneumatic?

1. Da farko da ƙarshe: Babu "amsa ta yau da kullun," sai dai "rayuwar yanayi."
Ba kamar kwararan fitila ba, na'urorin busar da iska ba su da "tsawon rai a cikin sa'o'i." Matsayin ƙarshen rayuwarsu yana ƙayyade ta hanyar haɗakar layuka huɗu da aka ɓoye:
1). Yanayin amfani (rashin ƙarfi a ƙasa, gangara, zafin jiki da danshi, hasken ultraviolet, sinadarai, fallasa ruwa)
2). Bakan kaya (matsakaicin kaya, tasirin kololuwa, ko matsin lamba na dogon lokaci yana da alaƙa)
3). Tsarin Kayan Aiki (Tsarin Roba, Yawan Plies, Matsayin Juriyar Tsatsa a Bracket, Nau'in Hatimin Bearing)
4). Jadawalin Kulawa (Matsalar Taya, Daidaita Daidaito Mai Sauƙi, Man Shafawa, Ƙarfin Haɗawa, Matsayin Ajiya)
Saboda haka, maimakon tambayar "shekaru nawa zai iya ɗauka," ya fi kyau a yi tambaya "har yaushe zai iya ɗaukar nauyi a ƙarƙashin yanayin aiki na." Sassan da ke ƙasa sun rarraba "mai yiwuwa" zuwa sassa uku - yanayin farar hula, masana'antu, da kuma yanayi mai nauyi - kuma suna ba da jerin ayyukan tsawaita rayuwa da za a iya maimaita su.
2. Teburin Nazari Mai Sauri na "Tsawon Rayuwa a Yanayi" Mai Mataki Uku "`
1) Tsarin Farar Hula Mai Sauƙi
Tsarin: Tayar roba ta halitta + ƙarfe mai juyi mai sanyi 2.5 mm, nauyin daidaita ƙafa ɗaya ≤ 100 kg
Yanayin Aiki na A: Fale-falen bene mai faɗi a cikin gida, zafin jiki na 23°C, lokaci-lokaci yana tura shukar fure mai nauyin kilogiram 60
Tsawon rayuwa na ƙididdiga: watanni 12–24. Ana buƙatar maye gurbin lokacin da takalmi ya yi rauni ≤ 1.5 mm
Yanayin Aiki na yau da kullun B: Zango a ƙarshen mako a kan titunan tsakuwa a cikin unguwannin bayan gari, tare da jimillar nisan kilomita 150 da matsin lamba na taya mai canzawa
Tsawon rayuwa na ƙididdiga: watanni 6-9, tare da bangon bangon gefe ko 帘布层断裂 azaman yanayin gazawar farko.
2) Tsarin Masana'antu Matsakaici
Tsarin: Tayar roba mai kauri ko ta PU mai haɗin gwiwa + goyon bayan galvanized na 3 mm, nauyin ƙafa ɗaya 100–300 kg
Yanayin Aiki na yau da kullun A: Taron Horarwa na Epoxy, Tafiya ta Yau da Kullum 3 km, Load 200 kg, Babu Birki na Gaggawa
Tsawon rayuwa na ƙididdiga: watanni 30-36, tare da gazawar da ba ta yi ba da wuri sau da yawa yana bayyana a matsayin ƙarar ɗaukar kaya (busar da man shafawa)
Yanayin Aiki na yau da kullun B: Bita da safe, dandamalin lodawa da sauke kaya a buɗe da rana, bambancin zafin jiki na 20°C, hulɗa lokaci-lokaci da guntuwar ƙarfe
Tsawon rayuwa na ƙididdiga: watanni 18-24, yankewar takalmi + fashewar UV a layi ɗaya
3). Tsarin masana'antu mai nauyi
Tsarin: Roba mai jure lalacewa da hana tsufa (NR/BR + carbon black gyaggyara) + 5 mm simintin ƙarfe maƙallin, ƙafa ɗaya ≥ 300 kg
Yanayin Aiki na yau da kullun A: Ma'ajiyar Waya Mai Hankali, Motar Jagora Mai Sarrafawa, Saurin Aiki na 4 km/h, Duba Matsi na Taya na Mako-mako, Cika Mai Duk Wata
Tsawon rayuwa na ƙididdiga: watanni 60+, gazawar da aka saba samu ita ce lalacewar takalmi (ƙarfin takalmi da ya rage 1 mm)
Yanayin Aiki na yau da kullun B: Masana'antar ƙarfe a buɗe, kashi 20% na yawan aiki, juyawa mai kaifi akai-akai, tarin ruwa bayan ruwan sama
Tsawon rayuwa na ƙididdiga: watanni 24-30, raguwar jiki + karyewar gajiya na walda mai tallafi

3. "Hannun da ke Ɓoye" a Bayan Layin Tsawon Rai
1) Matsi na Taya—“Makullin Ƙarfi” na Tsawon Rai
Bayanan gwaji: A kan wannan dutsen taya, lokacin da matsin lamba na hauhawar farashin ya kai kashi 20% ƙasa da ƙimar da aka ƙayyade, juriyar juyawa yana ƙaruwa da kashi 18%, zafin jikin dutsen yana ƙaruwa da digiri 12 na Celsius, kuma tsawon rayuwar zai ragu da rabi.
2) Hasken Ultraviolet—“Wukar da Ba a Ganuwa” don Roba
Idan aka ajiye a waje na tsawon watanni uku ba tare da mafaka ba, zurfin fashewar ozone na tanderu zai iya kaiwa 0.8 mm, wanda ke haifar da farawar lalacewa da kashi 30% da wuri.
3). Tsatsar sinadarai—“Fashewa a hankali”
Sinadaran kamar taki, sinadarin chlorine bleach, da acetone da ke digawa a gefen taya suna haifar da raguwar ƙarfin roba da kashi 40% cikin kwana 7, duk da haka, yanayin waje yana nan yadda yake, wanda hakan ke sa ya zama mai sauƙin fahimta.
4) Ajiya mai tsayi na dogon lokaci—“Tasirin Flat Point”
Bayan an cika tayoyin kuma aka bar su a tsaye na tsawon makonni 2, tabo marasa faɗi na dindindin sun bayyana a jikin tayoyin. A lokacin da aka fara aiki, girgiza ta ƙaru sosai, nauyin tasirin ɗaukar tayoyi ya ƙaru sau 2-3, kuma tsawon rayuwarta ya ragu da kashi 15%.
4. Maimaita "Tsawon Rayuwa Kashi 30%" SOP Mai Amfani
Mataki na 0 Zaɓin Farko
• Kasancewar ƙusoshin ƙarfe/ƙusoshi a ƙasa → Zaɓi Kevlar mai tsawon mm 6 “Tayar da ba ta jure huda ba”
• Bita na Sinadarai → Zaɓi roba da aka gyara da EPDM + maƙallin ƙarfe mai bakin ƙarfe
• Lokacin sanyi -30°C → Zaɓi "tayoyin ƙarancin zafin jiki" waɗanda ke da abun ciki na cis BR ≥ 40%
Mataki na 1: Kalanda Mai Matsi na Taya
• Yi amfani da na'urar auna nuni ta dijital don duba duk bayan kwana 15, tare da karkacewar yanayin tayar sanyi ≤ 0.05 sandar
• Haɗa katin "Matsalar Taya - Loda" zuwa ga abin hawa, kuma a hana "duba gani don kumburi."
Mataki na 2 "Ƙaramin Man Shafawa" don Bearings
• Man shafawa na yau da kullun da aka yi da lithium → Cika gram 2 (kimanin famfo 2) duk bayan watanni 3
• Zafin jiki mai yawa sama da 80°C → A maye gurbinsa da man shafawa mai PFPE fluoro, a rage lokacin zagayowar zuwa wata 1
• Cire tsohon mai kafin a sake cika shi domin hana "ƙurajen sabulu" toshe bakin rufewa
Mataki na 3 Dubawar gani na Tafiya "Daƙiƙa 5 a Kowace Rana"
• Idan aka sami tsagewa ≥ 2 mm a kan tushen zane ko kuma fallasa yadin gida ya faru → Cire nan da nan daga layin samarwa
• Cire duwatsun da aka saka da kuma filaye na ƙarfe da aka yi amfani da sandar filastik; hana amfani da sukrudi don "cire sukrudi mai ƙarfi."
Mataki na 4 Ajiye "Hanyar Maki Uku"
• Saki iska zuwa kashi 50% na matsin lamba na tayoyin da aka kimanta don rage haɗarin gurɓatar tayoyi masu faɗi
• Ya kamata a sanya tubalin katako na maƙallin a nesa da ƙasa da santimita 5 domin hana ci gaba da matsi a kan tayar.
• A adana a cikin ɗaki mai duhu a zafin 15–25 ℃, nesa da tushen ozone (injunan lantarki, fitilun fluorescent)
Mataki na 5 "Gwajin Jiki" na Shekara-shekara
• Yi daidaiton motsi: ≤ 10g karkacewa; in ba haka ba, aiki mai sauri na iya haifar da "tsallewar taya" da hanzarta lalacewa
• Duba barbashi na maganadisu na walda na tallafi: Ana share tsagewar mm 5 ko fiye kai tsaye don hana lalacewar "fashewar taya da karyewar tallafi"

Ka tuna da jimloli uku:
1. Matsin tayoyi daidai yake da tsawon rai - idan aka duba ta kowace kwana 15, ta fi araha sau 100 fiye da canza tayoyi.
2. Hasken ultraviolet da sinadarai “masu kashe-kashe marasa ganuwa” ne - masu kisa idan ba a gani.
3. Yana da lafiya a cire maƙallin kafin a cire tayar – kar a jira “fashewar taya da fashewar maƙallin” don tunawa da binciken shekara-shekara.
Bi umarnin, masu busar da iska za su iya wuce "ƙa'idar sama" ta hukuma.


Lokacin Saƙo: Disamba-12-2025